In high-speed manufacturing, your labelling equipment is a critical link between production and distribution. If it’s underperforming, you’ll feel it – in slower throughput, more rejects, and even compliance risks.
For production managers and process engineers in food, beverage, and pharmaceutical manufacturing, knowing when to upgrade isn’t always straightforward. You may be used to working around small inefficiencies without realising how much they’re costing you in lost output and labour time.
At ALS Identify, we help manufacturers spot these red flags early and replace them with custom-designed pre and post-labelling systems that keep lines running at peak performance.
1. You’re Relying on Manual Spacing or Orientation
If operators are physically adjusting product gaps or turning items before labelling, you’re losing speed and increasing the chance of human error.
The solution: Automated spacing devices and orientation units align and prepare products at high speed, ensuring consistent label placement and freeing staff for higher-value tasks.
2. Quality Checks Happen After Production (Not During)
Inspecting labels after the line has finished means you’ve already invested time, labour, and materials in potentially defective products.
The solution: Inline vision inspection systems catch issues in real time, so only compliant products move forward, reducing waste and protecting brand reputation.
3. Frequent Downtime from Product Jams
If products are jamming or falling over as they approach or leave the labeller, your conveyors or guides may not be fit for current production speeds.
The solution: Modern conveyor systems are designed to handle higher volumes with smooth, controlled product transfer which reduces stoppages and operator interventions.
4. Rejects Are Still Removed Manually
Manually pulling rejects slows down the line and risks mistakes. Non-compliant products can slip through, or compliant ones can be removed unnecessarily.
The solution: Automated rejection units remove faulty products instantly without interrupting production, improving both speed and accuracy.
5. You’re Scaling Production, But Your Line Can’t Keep Up
If demand is growing but your labelling process is maxed out, it’s time to invest in equipment that supports higher throughput without sacrificing quality.
The solution: Modular, custom-built product handling systems from ALS Identify can expand capacity and integrate seamlessly with your existing line.
Why This Matters
Even small inefficiencies can have a big impact over time:
- Slower fulfilment and missed deadlines
- Higher labour costs from manual interventions
- Increased waste from labelling errors
- Risk of non-compliance in regulated industries
By upgrading your pre and post-labelling equipment, you’re not just buying machines. You’re buying speed, consistency, and peace of mind.
Why Choose ALS Identify for Your Upgrade
- Guaranteed Irish – All design and build work completed in Ireland for faster lead times and local expertise.
- Custom-engineered – Every solution is built for your product range, throughput targets, and factory layout.
- End-to-end service – From consultation to installation and aftercare, we keep your line performing at its best.
If your labelling line feels like it’s always on the edge of a slowdown, it’s time to look at the equipment supporting it.
Don’t wait until downtime or non-compliance forces your hand.
Download our free Buyer’s Checklist to discover what to look for in your next product handling upgrade.
